Dedusting systems

The Dustmaster dedusting systems have a dual purpose. On the one hand, efficient dedusting is an important condition for smooth process management in many companies. On the other hand, the Dustmaster helps improve a very important aspect of the modern manufacturing process: health, both your employees' and your own. Kiekens dedusting systems are particularly suitable for applications in the wood, metal, plastic, food, chemical and pharmaceutical industries.

Low-vacuum dedusting and filtration technologies

The Dustmaster range offers the perfect solution wherever there is a need for (simultaneous) dust extraction in one or multiple locations, or for the removal of hazardous dust from work spaces.

Basic and complex systems for air volumes from 500 to 50,000 m³/h
Modern self-cleaning filters that meet the most stringent requirements
Innovative technology to ensure substantial savings on energy costs
Emission levels less than 1 mg/m³

We have developed several dedusting systems according to the modular Kiekens K series, using the same shared components:

Type	Application
DM800 and 1200	For operations that require dust extraction in specific work spaces.
DM 8000 - DM9000	Thanks to their round and pressure-proof design, these Dustmasters are ideal for the extraction of substances that involve a high risk of explosion, in accordance with the ATEX Directive. These systems are suitable for air volumes from 500 to 25,000 m³/h. Higher-capacity machines available on request.
DM4000 - DM5000 - DM6000 - DM7000	The rectangular models are intended for low and medium-pressure ranges and air volumes from 500 to +/- 12,000 m³/h. Higher-capacity machines available on request.
DM10000	Laminate filter for extracting substances that are difficult to separate.
DM20000	Filters for larger air volumes, for use in ATEX environments.

After careful analysis of your needs, the modular package of fan, filter and dust collection components is used to select the right type of Dustmaster to eliminate your specific dust problem, both for continuous and intermittent use. Can be cleaned in various ways, depending on filter type and application. Also available with FCCU (Filter Condition Control Unit) controls.

Kiekens Dustmasters are available with the following types of filters:

Compartment filter (fabric filter)
Envelope filter (fabric filter)
Cartridge filter
Laminate filter.

Filter features:

Antistatic
Moisture and oil repellent
Heat resistant
Filter class up to H14 (substances that pose health hazards)
Special surface treatment / coating
Sintered laminate models.

Filter options

Kiekens Products offers a variety of filter options to fight dust problems.

The maximum allowable air flow and filter cloth load depend, among other things, on the type and volume of dust.

The dust-polluted air flows into the advance separator chamber, where relatively heavy dust particles are recovered immediately. The remaining dust will settle on the outside of the filter medium and fall into the dust tray.
The filter type can be adapted to any type of dust by selecting compartment filters, envelope filters, cartridge filters, laminate filters or sintered laminate filters.

The purification mechanism or compressed air cleaning mechanism can be operated manually or fully automatically. Kiekens purification systems are suitable for both continuous and intermittent applications.

Maximum filtration - the certainty of clean air

High-quality main filters with a permeability grade of 0.5-0.1% ( i.e., an efficiency level of 99.5-99.9%) and very low-concentration residual emissions. In combination with the extremely durable secondary HEPA filters ('absolute filters'), the system offers up to 99,999% efficiency.

Efficient filter cleaning:

Mechanically, using the original Kiekens system: powerful and secure
Automatically, using an electric beating unit driven by pressure difference
Driven by compressed air with an electronic control unit

Filters

	The compartment filter (fabric filter) is especially suitable for low dust loads and relatively large dust particles combined with off-line cleaning. Application: These filters are used in the paper, cardboard, wood, metal and food industries.
	The envelope filter (fabric filter) is used in particular for hooked or greasy, fine-grained substances. Thanks to the space in between the envelopes, this filter can be cleaned very efficiently and allows higher fabric loads. Suitable for low dust loads and relatively large dust particles combined with off-line cleaning. Application: These filters are used in the paper, cardboard, wood, metal and food industries.
	The cartridge filter is eminently suitable for non-stop use and for the filtration of very fine-grained, sticky and hazardous substances. Depending on the application, the cartridges can be cleaned automatically with a pulse jet or with a scavenging air (spindle) system (compressed air). Application: Suitable for non-stop use in the plastics, chemical, metal, pharmaceutical, food and stimulants industries.
	Laminate filters are designed to comply with the latest ATEX regulations. Application: Laminate filters have been used succesfully for a long time in dedusting installations in the plastics, chemical, metal, pharmaceutical and food industries.

Dust removal

Various different dust removal options are available, depending on the type of process or application:

Large volume dust tray, capacity up to 212 litres
Funnel with manually operated or self-unloading valve
Rotating sluice for non-stop dust removal.

A new generation of filters

The Kiekens Dustmaster 20000 is the next stage in industrial dedusting technology. The compact filter consists of a series of highly diverse filter surfaces.

Ultra-high effiency filtration
The components are accessible from the clean side and can be handled by one person
The Delta filter has a top inlet to create a downward air flow, enhancing the cleansing effect of the filter components
Emission <1 mg/m³/h, ook bij een deeltjesgrootte < 1 µ
Fitted with FCCU (Filter Condition Control Unit).

Thanks to the modular construction, filter surfaces from 9 to 500 m² can be created, suitable for air flow volumes ranging from 500 to 50,000 m³/h.